With its product portfolio Valeo Thermal Bus has for many years been a leading development and systems partner to bus manufacturers worldwide for individual and cost-effective HVAC concepts.
Valeo’s major objective is to design innovative solutions with a particular focus on reducing CO2 emissions without compromising vehicle performance and intuitive driving.
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Valeo is well known for providing reliable and comfortable heating systems in buses and other commercial vehicles.
To date, almost half a million heaters installed globally attest to the competence and quality of this market leader.
Thermo plus heater is the latest result from almost 40 years of development, production and sales. It is significantly shorter and lighter than its predecessors, and has an extended service life while producing less starting noise and exhaust emissions.
Applicable in diesel buses and best additional fuel-burning heater solution for electrically powered buses to extend vehicle range. Released for selected alternative fuels according to DIN EN 15940.
Thermo plus 230 | Thermo plus 300 | Thermo plus 350 | |
---|---|---|---|
Heat output (kW) | 23 | 30 | 35 |
Power consumption (W) | 60 | 90 | 120 |
Fuel consumption (kg/h) | 2.5 | 3.0 | 3.6 |
Rated voltage (V) | 24 | 24 | 24 |
Dimensions (L x B x H in mm) | 540 x 250 x 222 | 540 x 250 x 222 | 540 x 250 x 222 |
Weight (kg) | 16 | 16 | 16 |
The new Valeo Thermo G gas heater, available as CNG version, featuring a high heating capacity coupled with low emissions due to particularly clean and quiet combustion, ensures pleasant temperatures within the bus, even before the start of the journey.
Thermo G 300 | |
---|---|
Heating Capacity (kW) | 30 |
Power Consumption (W) | 110 |
Fuel consumption (kg/h) | 2.95 |
Nominal Voltage (V) | 24 |
Dimensions L x W x H (mm) | 585 x 247 x 226 |
Weight heater (kg) | 19 |
Weight gas regulator (kg) | 1.7 |
Our hybrid Thermo H plus heater combines the advantages of the two forms of bus heating energy in one device: electrical and diesel. The bus can be preheated emission-free before setting off and boosted with diesel power at low outside temperatures when the vehicle is moving. This avoids unnecessary burden on the traction battery storage.
AC070 | AC140 | AC200 | DC070 | DC140 | DC200 | |
---|---|---|---|---|---|---|
TECHNICAL DATA - ELECTRICAL PART | ||||||
Heat output (kW) | 7 | 14 | 20 | 7 | 2x7 | 20 |
Power consumption (W) | 7 | 14 | 20 | 7 | 2x7 | 20 |
Rated Voltage (V) | 400 | 400 | 400 | 690 | 600 | 690 |
TECHNICAL DATA - DIESEL PART | Thermo plus 160 | Thermo plus 230 | Thermo plus 300 | Thermo plus 350 | ||
Heat output (kW) | 16 | 23 | 30 | 35 | ||
Power consumption (W) various combinations on request |
65 | 60 | 90 | 120 | ||
Rated Voltage (V) | 24 | 24 | 24 | 24 | ||
Fuel consumption (kg/h) | 1.6 | 2,5 | 3,0 | 3,6 | ||
TECHNICAL DATA - GENERAL | ||||||
Dimension L x W x H mm | 710 x 300 x 350 | 710 x 300 x 350 | 710 x 300 x 350 | 710 x 300 x 350 | ||
Weight of heater (kg) | 32 | 32 | 32 | 32 |
For optimum thermal management in hybrid, electric, hydrogen and trolleybuses Valeo offers the Thermo AC/DC all-electric heater.
The independently operated heater with direct (600 VDC) or alternating current (400 VAC) is our answer to the drives of the future: It is 100% emission-free, i.e. no unpleasant odours from exhaust fumes and no noise. With a heat output of 7, 13 or 20 kW and efficiency factor of 98% the heater is suitable even for outside temperatures up to -40 degrees Celsius. Reliable operation is ensured by a proven and tested temperature sensor in the device.
Thermo AC 200 | Thermo AC 070* | Thermo AC 130* | Thermo DC 200* | |
---|---|---|---|---|
Heat output (kW) | 20 | 7 | 13 | 20 ** |
Supply voltage (V) | 400 VAC / 3- | 400 VAC / 3- | 400 VAC / 3- | 600-750 VDC |
Current consumption (A) | approx. 30 | approx. 10 | approx 20 | 600V=26A 750V=32A |
Volume flow (l/h) | >1500 | >1500 | >1500 | >1500 |
Operating pressure (bar) | max. 2.0 | max. 2.0 | max. 2.0 | max. 2.0 |
Weight (kg) | 15 | 12.5 | 14 | 16 |
Dimensions (L x W x H in mm) | 578 x 247 x 225 | 578 x 247 x 225 | 578x247x225 | 578 x 247 x 225 |
Burner replacement scheme: We will replace your old heater burner head with a refurbished unit! The latter comes with a renewed one-year factory warranty. In addition, the consistent replacement of all wearing parts such as fuel pump, drive, etc. is guaranteed – in 100% original parts quality.
The Valeo Thermo E+ series is a real winner in terms of consumption. And it was almost a foregone conclusion that our heaters would work efficiently even at temperatures as low as -40°C.
Thermo E+ units are available in 12V or 24V and also with a single or dual fuel line system. The 12 kW version was conceived as an auxiliary heater for mini, midi and e-buses. Incidentally, it is one of the shortest, and at 13.6 kg one of the lightest heaters in its class.
As all Valeo heater models Thermo E+ is suitable for alternative fuels.
Thermo E+ 120 | Thermo E+ 200 | Thermo E+ 320 | |
---|---|---|---|
Heat output (kW) | 12 | 20 | 32 |
Fuel consumption (kg/h) | 1.25 | 2.0 | 3.25 |
Rated voltage (V) | 12/24 | 12/24 | 12/24 |
Temperature range in operation (°C) | -40 to 85 | -40 to 85 | -40 to 85 |
Dimensions L x W x H (mm) | 435 x 248 x 224 | 590 x 248 x 224 | 590 x 248 x 224 |
Weight (kg) | 13.6 | 16.5 | 17.3 |
Thermo HV is the future solution for plugin and e-powered buses and commercial vehicles that quickly, consistently and reliably heats the vehicle interior. The compact device ensures a constantly high heat output of 12kW and allows for flexible use in a power range of 600 to 875 Volts. Thermo HV features infinitely variable heat output control by means of an integral control unit. This takes place either by regulating the water outlet temperature or by limiting the maximum heat output or power consumption.
Furthermore, it is CAN-capable and transmits key operating data to the vehicle system using an intelligent diagnostic function.
Thermo HV | |
---|---|
Heat Output (kW) | 12 kW 690 V DC |
Operating Voltage Range (VDC) | 450 - 875 |
Nominal Voltage (V) | 690 |
Low Voltage (V) | 24 nominal |
Temperature range in operation (°C) | -40 to +85 |
Weight (kg) | 4,9 |
Dimensions L x W x H (mm) (w/o connection pipe, connectors) |
250 x 150 x 150 |
Controllability | Step less (via CAN) |
Protection class | IP 6K9K / IP 67 |
Safety concept | according to ISO 26262 (ASIL B) |
Valeo works together with automotive manufacturers all over the world to create individual air conditioning concepts for all bus types – from the city bus to the 5-star luxury coach.
Intelligent customer-oriented solutions and top quality are our priorities. Decades of experience and intensive cooperation with virtually every manufacturer worldwide are a guarantee of reliability in bus air conditioning.
Our new compact Minisphere is not only the air conditioning unit with the fastest installation – at only 38 kg it is also the ideal lightweight solution for all minibuses. The unit can be installed with minimum investment in labour and time, making it an attractive option for retrofitting. It is also “mini” in terms of running costs.
Minisphere 100 | Minisphere 130 | |
---|---|---|
Max. cooling capacity (kW) | 10 | 13 |
Voltage (V) | 12 | 12 |
Air flow volume (free blowing, m³/h) | 2,100 | 2,100 |
Max. power consumption (A) | 50 | 64 |
Weight (kg) | 38 | 40 |
Dimensions L x W x H (mm) | 1,421 x 1,310 x 184 | 1,421 x 1,310 x 184 |
Heat output (kW) optional | 8 | 8 |
Fresh air, optional | 30% | 30% |
Dimensions L x W x H (mm) with fresh air | 1.507 x 1.310 x 184 | 1.507 x 1.310 x 184 |
Cut-off temperature (°C) | 52 | 52 |
Compressor (cm3) | 160 | 160 |
Valeo’s Minisphere-E is the right answer for the growing demand for air conditioning in an increasing market of electrified mini-, midi- and microbuses in Europe, North and South America.
Besides a consequent lightweight construction the unit provides different energy saving features,
such as a flat aerodynamic design, full system controllability via CAN and the fresh air ventilation that saves energy especially during spring and autumn. Based on identical interfaces Minisphere-E enables a wide range of applications.
Minisphere-E | |
---|---|
Max. cooling capacity, full load (kW) | 11.2 |
Cooling capacity, partial load (kW) | 5.3 |
Heating capacity option PTC (kW) | 5.0 |
Air flow volume cooling (m³/h) | 2,000 |
Air flow volume fresh air (m³/h) | 500 |
Electrical consumption cooling (kW) | 5.7 |
COP Cooling | 2.0 |
Number of blowers / fans | 2 / 2 |
Compressor | 800V in series 400V RFQ ready |
Weight (kg) | app. 75 |
Dimensions L x W x H (mm) | 1,650 x 1,375 x <190 |
With “REVO ® Global” Valeo is offering an innovative product range from scratch. Valeo focused their knowledge and experience gained from global markets on a completely new product – one that fits just about on any bus – regardless of the climatic region, bus type or performance class in which they are used. REVO ® Global is considered the new international benchmark.
REVO® Global 200 | REVO® Global 250 | |
---|---|---|
Cooling capacity (kW) max. | 22 | 25 |
Heating capacity (kW)* | 30* | 30* |
Current consumption (A) at full performance | 55 | 63 |
Axial blowers | 2 | 3 |
Radial blowers | 4 | 4 |
Max. operating temp. (°C) | 52 | 57 |
Weight (kg) | 90 | 100 |
Refrigerant | R 134 a | R 134 a |
Measurement (L x W x H in mm) | 2,100 x 1,900 x 215 | 2,100 x 1,900 x 215 |
Air flow (m³/h) | 4,600 | 4,600 |
The powerful CC175 and CC225 roof top units were specially designed for reliable climate comfort in midibuses whereas the additional model CC275 with 32kW is also suitable for larger vehicles.
Ideal for either initial equipment or retrofitting, all models guarantee a cool interior at high outside temperature. High efficient radial blowers assure best air-flow and the units have a very small impact on fuel consumption due to low weight and high COP.
CC175 | CC225 | CC275 | CC275W (1) | |
---|---|---|---|---|
Max. cooling capacity (kW) | 20 | 25 | 32 | 32 |
Air flow evaporator (free-blowing, m³/h) | 4.200 | 6.300 | 6.300 | 6.300 |
Max. outside temperature (°C) | 55 | 55 | 55 | 55 |
Max. current consumption (12V/24V) | 85 A / 55 A | 92 A / 64 A | 88 A | 88 A |
Refrigerant (CFC-free) | R 134a | R 134a | R 134a | R 134a |
Compressor (cm3) | 210 cc | 310 cc | 400 - 560 cc | 400 - 560 cc |
Weight (roof top unit (kg) | 105 | 108 | 125 | 135 |
Dimensions LxWxH (mm) | 2.705 x 1.450 x 220 | 2.705 x 1.7515x 220 | 3.105 x 1.450 x 220 | 3.105 x 1.715 x 220 |
With cooling capacities of 32 to 45 kW in two lengths and absolutely identical interfaces, the new modular rooftop air conditioner caters for all needs in buses operating in regions with differing conditions around the world. Thanks to its unique combination of materials the REVO ® combines extremely low weight and noise emissions with optimum performance and the lowest energy consumption in its class.
REVO ® 250 | REVO ® 300 | REVO ® 360 | REVO ® 360 S (1) | REVO ® 400 | REVO ® 450 | REVO ® 420 ART (2) | REVO ® 450 ART (2) | REVO ® HV (3) | |
---|---|---|---|---|---|---|---|---|---|
Max. refrigerating capacity (kW) | 25 | 30 | 32 / 36 | 36 | 40 | 45 | 42 | 45 | -- |
Air flow volume (m³/h) | 4,640 | 4,640 | 6,960 | 6,960 | 9,280 | 9,280 | 13,920 | 13,920 | 6,960 |
Heating capacity (kW) | 40 | 40 | 40 | 40 | 38 | optional | 40 + 40 | 40 + 40 | 40 |
Max. operating temperature (°C) | 48 | 52 | 52 / 50 | 52 | 55 | 58 | 48 | 52 | -- |
Power consumption (28V) - maximum (100% PWM) - nominal (90% PWM)* - partial load** |
62A 44A 13A |
72A 54A 16A |
89A 61A 20A |
99A 71A 23A |
116A 84A 30A |
126A 94A 33A |
99+60A 71+42A 23+11A |
89+89A 61+61A 20+20A |
60A 42A 11A |
Compressor (cm³) | 310 | 470 | 470 / 560 | 560 | 655 | 775 | 655 | 655 | -- |
Weight (kg) | 121 | 124 | 129 | 134 | 162 | 165 | 134 + 114 | 129 + 129 | 105 |
Dimensions L x W x H (mm) | 2,593 x 2,077 x 215 | 2,593 x 2,077 x 215 | 2,593 x 2,077 x 215 | 2,593 x 2,077 x 215 | 3,113 x 2,077 x 215 | 3,113 x 2,077 x 215 | 2x 2,593 x 2,077 x 215 | 2x 2,593 x 2,077 x 215 | 2,593 x 2,077 x 215 |
With “REVO ® Global” Valeo is offering an innovative product range from scratch. Valeo focused their knowledge and experience gained from global markets on a completely new product – one that fits just about on any bus – regardless of the climatic region, bus type or performance class in which they are used.
REVO ® Global is considered the new international benchmark.
REVO ® Global 200 | REVO ® Global 250 | REVO ® Global 350*** | REVO ® Global 400 / 400S | REVO ® Global 450 | REVO ® Global 500 | |
---|---|---|---|---|---|---|
Max. cooling capacity (kW) | 22 | 25 | 33 | 39 / 41 | 43 | 47 |
Heating capacity (kW) ** | 30 | 30 | 35 | 40 | 40 | 40 |
Air flow (m³/h) | 4.600 | 4.600 | 6.900 | 6.900 / 9.200 | 9.200 | 9.200 |
Current consumption (A) at full performance |
55 | 63 | 77 | 95 / 112 | 120 | 128 |
Axial blowers | 2 | 3 | 3 | 4 | 5 | 6 |
Radial blowers | 4 | 4 | 6 | 6 / 8 | 8 | 8 |
Max. operating temp. (°C) | 50°C (TM31) 53°C (TM21) |
56°C (TM31) 52°C (FKX40/465) |
52°C (FKX40/465) | 54°C (FKX40/660) | 58°C (FKX40/660) 55°C (FKX50/775)* 57°C (FKX50/775)* |
58°C (FKX50/775) |
Dimensions L x W x H (mm) | 2,100 x 1,900 x 215 | 2,100 x 1,900 x 215 | 2,500 x 1,900 x 215 | 3,000 x 1,900 x 215 | 3,000 x 1,900 x 240 | 3,000 x 1,900 x 240 |
Weight (kg) | 90 | 100 | 125 | 160 | 175 | 180 |
Refrigerant | R 134 a | R 134 a | R 134 a | R 134 a | R 134 a | R 134 a |
The all-electric REVO ®-E rooftop unit for hybrid, electric, and trolley buses is characterised in particular by intelligent energy management, i.e. demand-oriented production of cool air depending on the available energy, and special compressor integration. The extremely compact electric compressor is located on the roof and not, as hitherto, at the rear of the vehicle. This has obvious advantages and due to the integration of all refrigerant-conducting components the closed system is more efficient, leak-proof and virtually maintenance-free.
REVO®-E Single unit | REVO®-E Articulated / double (Master & Slave unit) |
REVO®-E Heatpump | REVO®-E Compact | ||
---|---|---|---|---|---|
Cooling capacity (kW) | 25 / 30 | 31 | 25 | 24 | |
Heating capacity (kW) | 40 | 80 | 40 / 16 (Heatpump) | 40 | |
Current consumption (24 V DC) | Maximum (1) Nominal (2) Regulated (3) |
78 A/ 83 A 49 A / 55 A 10 A / 11 A |
140 A 90 A 17 A |
78 A 49 A 10 A |
78 A 49 A 10 A |
Current consumption (600 V DC) | Maximum (4) Regulated (5) |
22 A 9 A |
22 A 11 A |
22 A 9 A |
22 A 9 A |
Weight (kg) | 258 | 258 + 118 | 272 | 248 | |
Dimensions (L x W x H in mm) | 2.800 x 2.091 x 406 | Master unit: 2.800 x 2.091 x 406 Slave unit: 2.600 x 2.077 x 210 |
2.800 x 2.091 x 406 |
2.800 x 2.091 x 406 |
Valeo has developed an innovative and at the same time elegant climatic concept specially for city buses. With the new Citysphere air distribution system passengers are guaranteed a comfortable climate in the bus interior. Its low life cycle costs, together with maintenance free AC circuit, user friendliness and simple installation make the roof-top unit an efficient solution for many different applications.
Citysphere | |
---|---|
Fresh air portion (%) | 15 |
Rated voltage (V) DC | 24 |
Total power consumption: max. (A) |
72 |
E-motor (A) | 55 |
Condenser blower (A) | 10 |
Evaporator blower (A) | 7 |
Weight (kg) | approx. 50 |
Cooling capacity (kW) | 3.8 |
Air flow volume (m3/h) | 1,350 |
Refrigerant filling capacity (g) | 800 (pre-filled and hermetically sealed) |
Heating capacity (kW) (comfort version only) | approx. 1kw (regulation fully automated) |
Dimensions L x W x H (mm) | 1,200 x 860 x 250 |
We have quickly responded to the call for a maintenance- and user-friendly driver’s zone air conditioning unit that is easy to install. The result is the Citysphere S, which is based on our successful Citysphere model. By virtue of its compact dimensions and existing application interfaces, installation is astoundingly simple.
Citysphere S | |
---|---|
Voltage (V) | 24 |
Power consumption, max. (A) | 65 (24V) |
Dimensions L x W x H (mm) | 1,200 x 860 x 250 |
Cooling capacity (kW) | 3.8 |
Weight (kg) | 43 |
Refrigerant capacity (kg) CO2-equivalence (t) |
R 134 a 1.1 1.6 |
Integrated full air conditioning system: Using its expertise in heating, ventilating and cooling, Valeo assembles a complete air conditioning system from the components air conditioner, parking heater, convectors, frontbox and skylight. The interplay of these elements guarantees a pleasant and consistent interior environment. Split-type units are always customized solutions which can only be implemented in close cooperation with bus manufacturers.
The REVO®-E Global is supplementing Valeo’s range of all-electric rooftop air conditioning units and is specifically oriented to the demands of the global markets. A special emphasis was placed on lightweight construction, performance and simple installation. In addition to heat pump technology, customers also have the option of PTC heating.
Version 1 Cooling |
Version 1 Trope Cooling (application up to 55°C) |
Version 2 Cooling+ PTC heater |
Version 3 Cooling + heat pump |
Version 4 Cooling + heat pump + PTC heater |
|
---|---|---|---|---|---|
Cooling capacity (kW) Refrigerant R 134a Refrigerant R 407c |
25 33 |
- 33 |
25 33 |
23 30 |
23 30 |
Heating pump capacity (kW) Refrigerant R 134a Refrigerant R 407c |
- | - | - | 13 19 |
13 19 |
Current consumption (A) (260 V DC) | nominal 70*) | nominal 70*) | nominal 70*) | nominal 70*) | nominal 70*) |
Current consumption (A) (600V DC) Refrigerant R134a Refrigerant R 407c |
Cooling max.12**)/regulated 7***) Cooling max.18/regulated 11 |
- Cooling max.18/regulated 11 |
Cooling max.12**)/regulated 7***) Cooling max.18/regulated 11 |
Cooling max.12/Heat pump max.10****) Cooling max.15/Heat pump max.14 |
Cooling max.12/Heat pump max.10****) Cooling max.15/Heat pump max.14 |
PTC heater (optional) (kW) | - | - | 0-20 | - | 0-20 |
Fresh air | optional | - | optional | optional | optional |
Weight (kg) | 230 | 238 | 250 | 250 | 270 |
Dimensions (L x W x H in mm) | 3,100 x 1,900 x 295 | 3,550 x 1,900 x 295 | 3,100 x 1,900 x 295 | 3,100 x 1,900 x 295 | 3,100 x 1,900 x 295 |
*) Nominal (condenser 80%) (Evaporator 70%) ) Cooling Maximum (compressor speed 90 Hz) *) Regulated (temperature passenger compartment at set-point 27°C and ambient 35°C) ****) Heat pump Maximum (compressor speed 90Hz)
The best in its class! Compact AC unit, specially designed for double decker buses.
DD540 | |
---|---|
Max. coolong capacity (kW) | 54 |
Air flow volume (m³/h) | 11.500 |
Heating capacity | tbc |
Rated Voltage (V) | 24 |
Power consumption max. (A) | 150 |
Weight (kg) | 245 |
Compressor (cm³) | 980 |
Dimensions L x W x H (mm) | 2029 x 746 x 1027 |
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